Five-gallon Bottled Water Filling Line
Filling line

Five-gallon Bottled Water Filling Line

Quantitative filling, packaging and sealing are completed in one step, automatic filling, automatic packaging, and automatic cutting.
60-200 barrels/h3 and 5 gallonWash + fill + capSS304 frame
Output60-200 barrels/hour
Bottle size3 or 5 gallon
Air pressure0.5-0.6 MPa
Power0.92-2.2 kW
CE-compliant build12-month warrantyOEM / ODM welcome
Product Overview

Product overview

The Five-gallon bottled water filling line is a bottling and filling system rated for the capacity stated on the datasheet. Rinsing, filling and capping are carried out in one automated sequence, with stainless contact parts and bottle-neck handling so different bottle shapes run without change parts. Output, fill accuracy and cap torque are adjustable from the HMI, and the line can be combined with labelling, date coding and shrink-wrapping equipment into a complete production line.

What's included

Standard scope of supply for this configuration.

  • Bottle unscrambler and conveyor
  • Multi-station washer and rinse station
  • Filling carousel with dosing heads
  • Cap sorter, placer and torque head
  • Date coder and light inspection
  • Shrink wrapper or carton packer
  • Stainless frame and guarding
  • Control panel with recipe memory
Technical Data

Specifications

Technical specifications
ModelXG-100J (60 / 100 / 120 / 200 barrels per hour)
Power supply220V/50±5% Hz or 380V/50±5% Hz
Input power0.93 KW / 1.12 KW / 1.12 KW / 2.2 KW
Water bottle specifications270*490*∮56 or 230*745*∮56
Water bottle capacity5 gallons or 3 gallons
Cap specifications∮58*40
Compressed air working pressureP≥0.5 MPa / P≥0.5 MPa / P≥0.8 MPa / P≥0.8 MPa
Bottle washing capacity60 / 100 / 120 / 200 barrels per hour
Filling capacity60 / 100 / 120 / 200 barrels per hour
Dimensions (mm)2430*800*1520 / 2670*350*1520 / 2980*500*1520 / 2850*780*1520
Weight (kg)192 / 212 / 290 / 335
Out of bottle directionDirectly out of the bottle

Specifications are typical for the standard configuration and are confirmed on the approved drawing before production. Capacity, voltage and footprint can be adapted to your site.

Not the right size?

Tell us the raw water source, the hourly flow you need and the target water quality. We will confirm capacity, recovery and power before you commit.

How it works

From raw water to finished water

Bottle unscrambling

Empty bottles are loaded, oriented and transferred to the washing station on a stainless conveyor.

Washing and rinsing

Multi-station washing with recycled and fresh water sanitises the bottle inside and out.

Filling

Gravity or pressure filling heads dose the set volume, and the level is verified before capping.

Capping and sealing

Caps are sorted, placed and torque-tightened; shrink sleeves or labels are applied downstream.

Coding and inspection

Date coding, light inspection and reject ejection keep non-conforming bottles off the pallet.

Packing

Bottles are shrink-wrapped or boxed, then transferred to the finished goods area.

Applications

Where this system is used

Selected for filling line duty across these sectors.
Bottled drinking water
Mineral water
Purified water
Juice and beverage
5-gallon barrelled water
Spring water
FAQ

Questions buyers ask before ordering

Count bottles per hour at your busiest shift and add 20 percent. The line is then built from matched modules so washing, filling and capping run at the same rate.

Yes. Changeover parts are supplied for the formats you list at order, and the filler is set by recipe on the touch screen.

The 5-gallon line uses dedicated washing, filling and capping stations for 3 and 5 gallon barrelled water, with a separate cap specification.

Compressed air at 0.5-0.6 MPa, single- or three-phase power depending on model, and a water supply for washing and rinsing.

Yes. Most customers take the RO or UF system and the filling line as one package, so the water quality and the filler are matched from the start.

Ready to specify this system?

Send us your raw water analysis, the hourly flow you need and the target water quality. Our engineers will confirm capacity, configuration and delivery.